YAMAHA'S UNEVEN RESPONSE TO SUPER TENERE VIBRATIONS - MEXICO AND SOUTH AFRiCA

RogerJ

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YAMAHA MOTOR’S UNEVEN RESPONSE TO SUPER TENERE VIBRATIONS – A CASE STUDY FROM MEXICO AND SOUTH AFRICA

[size=14pt]While my evaluation of the Super Tenere has been positive in many respects my unit since the very beginning has had uncharacteristic vibrations in the 3000-3500 rpm range and in the 4000-5000 rpm range. This latter range has made it very difficult to enjoy this otherwise good motorcycle. The vibrations occur exactly in the normal cruising range of highway speeds. In my view this makes the motorcycle unfit for normal use.
Within 60-100 kms my hands become numb and if I continue my wrists and arms ache. I use very light handlebar pressure and have tried to mitigate these effects by adding Grip Puppies, KAOKO throttle lock, and 25 mm risers.

This problem was reported in writing to the dealer within a very few days of receiving my new unit. The dealer’s tech tried all the usual checks and adjustments to attempt to reduce these vibrations but to no positive effect. He reported my case to Yamaha’s regional representative but could get no constructive suggestions from them as to what to try.

I hoped that the bike would smooth out with some more kilometres but that has turned out not to be the case. The vibrations issue was complained of at the first, second, and third services, the latter at 9000 kms. After each attempt or adjustment, the bike was then tested on the same 220 km circuit to assess any positive improvement but there was none.

Since then, with no improvement in the vibrations and increasing discomfort I sought to have the bike replaced and on January 19th wrote to the dealer and the Director of Yamaha Motor Mexico to that end. Yamaha Mexico then sent a tech from Mexico City who did all the usual adjustments in Chapter III of the Service Manual to attempt to resolve the vibrations. A further 220 km test of the same course showed no positive improvement.

After numerous attempts at the dealer level and assistance from a tech at the national level it became clear that there was nothing Yamaha had to offer to resolve these vibrations.
To be clear, the vibrations are so strong they vibrated two buttons off the face of my Garmin Zumo 550 mounted in Touratech’s most vibration resistant mounting and this was just from on pavement use. In my mirrors I cannot tell whether the object is a car or a truck. It vibrates so much that now I must wear supports made of neoprene and gel on my wrists and arms to try to reduce the vibrations from the handlebar. This is not the Yamaha quality that I was expecting.

I had heard that one or more Super Teneres were replaced in South Africa for vibrations issues. I checked this out speaking with the owner of one of the units that was replaced by Yamaha as well as with the dealer both of whom provided me with documentation. In that case after switching many parts from a unit that did not vibrate to the one that did the techs could not improve the vibrations on the customer’s unit. So, the decision was made to replace the unit and send the vibration troubled unit back to Japan for disassembly and study. The vibrations complained of are in the exact same revolution ranges and with the same numbing impact on the rider.

When I told my dealer about this he asked Mexico headquarters to check with Japan to see if this South African case could shed any light on my situation and further a resolution. Mexico City reported that Yamaha Japan had never heard of a vibration issue with the Super Tenere, nor of any unit(s) sent back to Japan for study from South Africa. Yamaha Motor at Mexico headquarters repeated the same line as Japan that they had never heard of a vibration issue with the Super Tenere despite my having reported this in writing for a very long time. This seemed disingenuous to say the least. Especially in light of the conversations with the Super Tenere owner and the owner of the dealership in South Africa and the documentation they supplied to me.

In the circumstances it seemed that I needed to get Mexico headquarters involvement as well as Japan headquarters. So I wrote to Yoshiteru Takahashi who is Managing Executive Officer and Director, Chief General Manager of Motorcycle Business Operations and General Manager of Overseas Market Development Operation Business Unit of Yamaha Motor Japan. I also wrote to Mr. Yoshihiko Takahashi President and Director General Yamaha Motor Mexico. That was on February 3, 2012. I asked both these men for their intervention in resolving the vibrations issue with my unit, or, failing that, to replace the unit. I sent both men a 7 page packet of information about the South African case and its similarity to my own reiterating my willingness to find a rapid and positive resolution.

When I received no reply I wrote the head of Yamaha Mexico again on February 9th trying to fix a date and time to speak on the telephone to advance a resolution. I received no reply to that email.

On February 17th I wrote again to the head of Yamaha Motor Japan again asking for his help in finding a resolution. I reminded him of the first managing principle of “Kando” on which the Yamaha Motor is based. This is in essence “Creating value that surpasses customer’s expectations. We must remain keenly aware of customers’ evolving needs, in order to provide them with quality products and services of exceptional value that surpass their expectations. We can and will earn a fair profit by making all-out efforts to satisfy our customers.” (Yamaha Motor Fact Book 2011).

In my letter I lamented the fact that my unit was not the Yamaha quality I was expecting and the slowness in reaching a definitive resolution. Again I asked for his intervention in finding a resolution. A copy of this letter was also sent to the head of Yamaha Mexico.

Again receiving no reply, on March 5th I left voice mail for the head of Yamaha Mexico and wrote him referencing my previous letters all of which were without response. I asked him for Yamaha’s decision regarding resolving my Super Tenere vibrations problem and changing my unit by end of day on March 7th, 2012. Read that date in light of my request for same as of January 19, 2012. No reply was forthcoming.

Interesting to note is that in the South African case the owner complained of the vibrations on delivery. When he send a complaint letter to Yamaha within a week the dealer dug right in and started swapping components from the non vibrating demonstrator model trying to resolve the vibrations. They swapped over about everything stopping short of full disassembly of the motor itself. No positive result. So Yamaha gave the owner a new unit (at almost 7000 kms) and he is very happy with it. This response and resolution was quick and took place over a few weeks at most.

Contrast that with my case where I have documented the problem from the beginning and calmly and persistently tried to get a resolution to the vibration issue with my unit at every major service and in between them. With no improvement I wrote directly to Yamaha Mexico on January 19, 2012 asking them to resolve the vibrations or exchange the bike. Throughout this process I have reported in writing to all concerned on the success, or lack of, with each attempt.

I can only conclude that Yamaha Motor’s commitment to customer satisfaction is less than genuine, and that their ability to communicate in a normal and professional way is flawed. To not respond to requests for assistance from a customer with a serious issue is not acceptable. It reminds me of the customer service approach of another motorcycle company that I will not name.

I gave Yamaha Mexico 259,000 pesos (about 21,500 USD) for my Super Tenere equipped. A considerable sum for a motorcycle which will not operate properly under normal conditions and without causing me physicial damage. This is Yamaha’s problem to resolve. Not mine.

Accordingly I would say “buyer beware” when purchasing a Super Tenere. If you get one of the ones that doesn’t vibrate then all is good. However, if you do get one with uncharacteristic vibrations then good luck seeking satisfaction with Yamaha Motor of Japan and/or Yamaha Motor of Mexico. That is the situation in Mexico based on my personal experience.

The cases I know from USA such as Japalko and Scottie Boy show some similarity in response to their vibration issues. In brief these have been that “we never heard of that before”. Or, “they all do that sir”. I will leave it to those affected in the USA to make their views known regarding their experience in seeking a resolution with YAMAHA NA, or not, as they wish.

In contrast, in South Africa Yamaha Motor did the right thing and did it promptly when the owner asked for them to make it right.

Yamaha needs to take responsibility for the Super Teneres they produce when they do not turn out right and not put it all on the back of the customer. In the end it is the client/customer that is the source of added value to the company. That is something that should not be forgotten.

It seems that the response of Yamaha corporate to a customer’s vibrations problem presented at the dealer level varies widely from country to country. The willingness and the capability to engage the problem and provide a solution vary widely as well. Also widely variable is the support and guidance that the national level provides to the dealer when presented with a unit that has uncharacteristic vibrations. In Mexico, YAMAHA Motor was unable to provide a technical solution to deal with the vibrations. Not that they tried as deeply as did the dealer in South Africa who changed components from a smooth running one to the troubled unit until it was time to get down to splitting the motor. Nothing helped. So they decided to change the unit and the dealer and the customer were told that YAMAHA was sending the unit back to Japan for disassembly and study. Yamaha South Africa and the dealer gave it their best. Not only doing the usual adjustments, but going farther to component swapping to try to make the affected unit run properly.

In contrast, in my case in Mexico, nothing beyond the usual checks and adjustments were attempted. No components were swapped with a smooth running unit to mine to try and improve the vibrations. The checks and adjustments attempted in my case did nothing to improve the vibrations. Rather than taking the next logical step and change the unit as was done in South Africa it seems as if Yamaha Japan and Mexico have just washed their hands of the problem without actually reaching a decision and providing the reasons for their decision to the customer. I asked for the intervention of the head of the motorcycle division in Japan as well as the head for Mexico. Rather than acting swiftly together and communicating with the customer, one says he is waiting for the other to act. Not even the simple courtesy of a reply has been given after 33 days. I wish anyone trying to find a resolution with Yamaha Mexico and/or Yamaha Japan with vibration issues the best of luck. Please PM me if I can be of any assistance.
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Waspworks

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Wow Roger.
This has been up for a couple of days and hasn't had any comments yet...?

I feel for you mate - Nothing worse than setting your hopes and aspirations on something like this and have the product perform sub standard..
Actually there is something worse than substandard product, it's manufacturers that dont seem to give a fuck and turn into the invisible man while they sit there counting profits when you are grasping for answers.

You seem to have handled this in an extremely professional, rational, and patient manner and are a far better man than me. I believe I would have been wandering into the Yamaha Japan HQ with a S10 under one arm and a jar of vaseline under the other by now.

Add me to the list that believe this is unacceptable and should have been sorted from the start, let alone right now...
Are there "fair trading policies/commission" or "lemon laws" in Mexico?

Greg.
 

GrahamD

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Very strange that a company would do this kind of thing.

I agree with Wasp. Start escalating to any government departments you can find.

I don't know what the exact relationship is between YAMAHA Japan and Mexico, but to replace an occasional faulty unit can't be that hard.

I assume that YAMAHA Japan designs stuff, makes stuff and ships stuff and that is all that they do. I suspect it is YAMAHA Mexico that handles the replacements / warranties etc.

What have they checked by the way?

I sometimes boggle at the uselessness of some "service" departments so it would be useful to know.

It would be a real shame if it was just a sticky injector or something.

But yes unacceptable considering your patience. What to do though?

Cheers
Graham
 

jajpko

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Wasp said:
Wow Roger.
This has been up for a couple of days and hasn't had any comments yet...?

I feel for you mate - Nothing worse than setting your hopes and aspirations on something like this and have the product perform sub standard..
Actually there is something worse than substandard product, it's manufacturers that dont seem to give a fuck and turn into the invisible man while they sit there counting profits when you are grasping for answers.

You seem to have handled this in an extremely professional, rational, and patient manner and are a far better man than me. I believe I would have been wandering into the Yamaha Japan HQ with a S10 under one arm and a jar of vaseline under the other by now.

Add me to the list that believe this is unacceptable and should have been sorted from the start, let alone right now...
Are there "fair trading policies/commission" or "lemon laws" in Mexico?

Greg.
There is not much to say, Greg. I and some others have fought this battle and has gone nowhere.
It was only pure luck that I was able to remove most of the vibes with fueling, and as I put more miles on the bike it got smoother.

I have great empathy for Roger, but nothing short of a class action suit, or government intervention will make Yamaha act on the problem. Just my opinion.

I am tired of fighting battles that I don't have a chance of wining, so I fight the ones I do.

The best advice in my opinion, is for Roger to take this as far as he is willing, and then sell or trade the bike.

Like I said, this is just my opinion..
 

markjenn

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Sorry for your troubles, but there is one key thing that you haven't addressed in your long-winded soliloquies; is the vibration of your bike significantly different from other examples? Have you ridden other S10's to compare to? If your bike is vibrating significant more than other representative samples, you have a strong case and you should be able to get Yamaha to give you another bike. But if yours vibrates like the others, then the issues you're having are more/less specific to your sensitivities to vibration and you have a very weak case. The key thing is not whether the S10 vibrates acceptably to you; it is whether it is defective.

- Mark
 

Firefight911

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markjenn said:
Sorry for your troubles, but there is one key thing that you haven't addressed in your long-winded soliloquies; is the vibration of your bike significantly different from other examples? Have you ridden other S10's to compare to?

- Mark
And speaking from much experience with manufacturing defect and lemon law buybacks, two in less than one year, I can tell you that your continued and significant use of the bike and racking up of miles "proves" the case that it isn't unsafe or all that bad irrespective of what you say.
 

markjenn

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RonH said:
I'll ask again. What does fueling have to do with vibration or smoothness of a motorcycle on the highway? You mean syncing the FI bodies or adding/subtracting mixture ect make for less vibration? Now in 400,000 miles on the road, I'll call that as wishful thinking, Or imagination running wild.
Throttle body balance (so that each cylinder is doing the same work) can be very key to a smooth engine, although it is much less important on a twin than a four and I also believe it is less important on a 270-deg twin than it would be on a 360-deg twin. But there is no doubt it is a factor.

Whether mixture is a big factor is more debatable. Some swear that a properly jetting bike is much smoother than a poorly jetted one, but I'm skeptical that it is a big factor unless the jetting is wildly out.

- Mark
 

GrahamD

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RojerJ,

I re-skimmed your post again and couldn't see anything regards a comparison to another S10.

What other S10's have you compared it against?
 

Gileam

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I think everyone is not on the same frequency here when we talk about the vibration. I think all Teneres have a bit of vibration (harshness) around 3000 rpm and then again around 5000 rpm. I personally know the guy in SA that had the vibration problem and I took my bike to him to test ride it because I was worried about the "normal" vibration on my bike. He rode my bike and assured me that the vibration on my bike was NOTHING compared to what he had on his bike. His replacement bike was in fact the same as my bike. The vibration that he described with his first bike sounds like what Roger is experiencing. Some people belief that with fuel adjustments and aftermarket exhausts the "normal" vibration is less noticeable and sometimes it feels like that to me as well.

Be that as it may, my bike has done 21000 km now with about 11k on dirt roads without a single problem. I love it and cannot wait for my next trip to Namibia in April.
 

protondecay123

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Just reading through this it seems that there is a "disconnect " between your dealer and the regional/national service reps and Yamaha Mexico?
Are you sure that your dealer is convinced there is a problem? If so what support are they offering you? If your dealer is convinced there is a problem they should be conducting this campaign.
What did the "national technical assistance " do and then offer for further assistance when the problem wasn't resolved?
I agree that this does not sound like the Yamaha. I know. They replaced hundreds of people's noisy exhaust valves on the FJR for free no questions asked.
 

tkad

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markjenn said:
Sorry for your troubles, but there is one key thing that you haven't addressed in your long-winded soliloquies; is the vibration of your bike significantly different from other examples? Have you ridden other S10's to compare to? If your bike is vibrating significant more than other representative samples, you have a strong case and you should be able to get Yamaha to give you another bike. But if yours vibrates like the others, then the issues you're having are more/less specific to your sensitivities to vibration and you have a very weak case. The key thing is not whether the S10 vibrates acceptably to you; it is whether it is defective.

- Mark
the fact that images are not clear in the mirrors idicates to me that this bike is not like mine. I know that these things can happen since they usually happen to me, glad it was not my turn this time. some people are more sensitive to vibration and bar position/angle, there seems to be more to it in this case. I hope Roger3 gets resoution soon, and that he can put this behind him and can enjoy the same fine bike that the rest of us do.
 
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Bundu

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this sucks big time - I wonder why they are simply ignoring you, whilst there are other cases that have been addressed? ::007::
 

Tremor38

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tkad said:
the fact that images are not clear in the mirrors idicates to me that this bike is not like mine. I know that these things can happen since they usually happen to me, glad it was not my turn this time. some people are more sensitive to vibration and bar position/angle, there seems to be more to it in this case. I hope Roger3 gets resoution soon, and that he can put this behind him and can enjoy the same fine bike that the rest of us do.
+1. We've had at least one other guy on the forun with the blurry mirrors. It's not normal on this machine and is definitely cause for concern. One or two of the guys bikes sorted by itself as they logged more miles. One dissapeared after adding an aftermarket exhaust. There also is, of course, a few people who are just sensitive to vibes in that range, but I would NOT throw the bikes with blurry mirrors in that category...something funky is going on with those.
 

Karson

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I've heard of this all too often in the powersports industry. Take the KLR for example and the idler shaft lever (aka doohickey). Ever since they have been produced, this has been a consistent weakpoint of the bike, supposedly rectified in the '08+ models, but still insufficient. You could expand that to the oil burning problem, too. It's not a matter of if it's going to burn oil, it's a matter of when.

If this is truly something that was discovered by Yamaha in a different dealer network, then I'm surprised you're getting slow-played with the communication. I would expect that a bike in this pricepoint would not have have many issues - if it was truly something of that magnitude where it prevented me from riding - I would be pissed and sending letters and calling anyone who will listen.

Best of luck - keep us posted. Having awareness of this issue on a growing public forum could give way to discovering it on an even wider scale and lead to a service recall/bulletin by Yamaha.

-Karson
 

s-flow

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RonH said:
I'll ask again. What does fueling have to do with vibration or smoothness of a motorcycle on the highway? You mean syncing the FI bodies or adding/subtracting mixture ect make for less vibration? Now in 400,000 miles on the road, I'll call that as wishful thinking, Or imagination running wild.
I have had the same 4000-5000 vibrations and fueling (mixture) has effect, it is not a fix that solves the
problem completly though.
Changing the mixture in the closed loop area by the Dynojet O2 Optimizer makes it easy to test for changes, and they are there.
To avoid the very disturbing buzz in my handlebars I use a richer mixture. The engine overall gets more "raw" in character but the
buzz fades.
Now there is other factors that makes the combustion more poor, as certain weather conditions so the results changes a bit from that.
These kind of vibration, have I learned, is to be tamed by several contributing adjustments to finally make them not disturbing.

My bike has 20000 km now and I think Ill feel happy with it now, I wish that these vibes had never been there, it feels like a failure
from Yamaha in that specific area and when it get time to buy a new bike again Ill be cautious to avoid similar things.

Very good read from OP, really hope that it somehow will turn out to at least a decent ownership!
 

3putt

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Seems like I remember someone having lots of vibes after installing engine guard bars. Don't recall where I read that, many months ago.
 

RogerJ

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Hello everone. You have been busy overnight.

Wasp.......Yes it is frustrating when the calm but firm, professional well documented approach doesn't seem to be working. Sometimes at the corporate level it is like talking to a stone wall. That's it exactly.....stonewalling. Institution arrangements for redress in Mexico are not developed as in other countries so not much joy there.

GrahamD......Yes replacing an occasional faulty unit isn't that hard. Little money is involved. Easily done and has been done. They checked the usual things -- tires, wheels, rotors, brake operation, front suspension, steering head torques, all relevant fastener torques. TB synch. The usual Chapter III period maintenance adjustments . Nothing special. No injector problems. What to do? For now let other know how widely Yamaha response varies for bikes with the same excessive vibration characteristics. And how inconsistent Yamaha practices can be from their stated founding management principles of "Kando."

Japalko......Glad your efforts (unfortunately at your own time and cost) has made your bike a lot smoother. Sometimes the stone wall seems quite high and solid. Cheers!

Immigrant.......Too bad the cost off the fix is put onto us. Someone mentioned that software upgrades for rough running were complimentary from Ducati and HD With BMW they routinely upgraded software free for rough running at idle and under load issues. Why not Yamaha? Beats me if they want to be competitive. They are now makng available software and cabling to dealers that buy it to address these issues (U.K. at least).
 

RogerJ

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Markjenn and GrahamD......Yes I have ridden two others and their vibrations are nothing like mine. They were quite smooth especially in the 4000-5000 rpm range. So they don't all do that I know it is not me. Have never had any vibration sensitivities with a long line of big bore twins . This is a first. Speaking with the dealer in South Africa, from the symptoms of my bike he says it sounds just like the characteristics of the unit he was involved in replacing.

Phil......I have recently ridden the bike very little just for the vibration issue.

Gileam.....Hello. In talking directly myself with the person you mention he agreed that mine sounded just like his. The vibration ranges and intensities and the number effect on the rider. He described to me the difference between his first vibration troubled bike and another demonstrator as the "difference between chalk and cheese" meaning WAY different. The dealer has been supportive from the beginning and to date. They are limited by the experience of their tech who I understand has not had ST factory training but is otherwise a quite competent tech. Unfortunate that when YAMAHA here launches a new product they do not pre-train or immediately train all techs on the ST who have to deal with them. When the national tech came he made some route adjustments as described above. He did not bring a demonstrator, nor did he swap any components as was done in the SA case. Nor did he provide any comparable units for comparison purposes. All he did was ask me to ride the bike and see if there was improvement. I wrote him after the test that there wasn't. That is where communication died. They didn't communicate I suspect because they were unwilling or unable to provide a technical solution to the vibrations. That and possibly to avoid more cost and responsibility for a bad unit.
 
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Bundu

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RogerJ are you only on this forum or on others as well?

I'd post on others as well as much as possible - visibility often get's the wheels of business moving - You could even create a facebook page to assist as well
I know of a guy who had problems with his BMW and was ignored - he created a website and very soon BMW assisted him to his satisfaction
 

RogerJ

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Protondecay123.....Yes the dealer is supportive. They are convinced there is a problem. They are sorry they haven't been able to resolve it alone or with help. It doesn't sound like the YAMAHA I know either.

Tremor38 .......you crack me up! :)

tkad....Thanks for the encouragement. I realize that only a very small number of units are like mine and that leads me to stand by my evaluation that the Super Tenere is a very good motorcycle if you don't get one with the bad vibrations.

Bundu.....Good question. Stonewalling is an old tactic in this business. Hope you will go away. My speculation to your question is that when the First Edition Super Teneres were introduced into SA they did not want any bad publicity. Probably why they moved so quickly to change the bike. Also because they knew the source of the problem lay deeper in the motor and it was not something they could readily fix. I have since learned that a large company has bought Yamaha South Africa and the willingneas to provide solutions to vibrations is drying up.

Karson....Thanks for the encouragement.

S-flow......Glad you efforts have produced some relief. Throttle screw settings, CO settings, Power Commander V and AT, freer flow muffler seem to help from what I have read. Also, the eprom re-flash is now being used in South Africa as a cure for vibrations as well as general rideability and performance enhancement. The cost off this is falling not on YAMAHA as I believe it should, but on the dealer and the client.

TigerOne....Thanks no engine bars for that reason.

Bundu.....I'm on ADV Rider and others. Thanks for the suggestions.
 
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