Staintune Muffler from KTM 640

nwrider

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Just finished installing a Staintune exhaust on my Tenere'. Since Staintune stopped importing them for the Tenere' I was forced to adapt one that was made for a KTM 690. It cost another $240 two have the mounting tabs changed and bend up & weld a new connector to the existing system. To try to avoid the exhaust melting the turn signal, I went to the local ACE hardware and bought a 1 1/4 x 1 1/2" sink trap. The smaller end fit perfectly inside the OD of the open end of the Staintune and around the outside of the stinger.
 

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roll_it_on

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Re: Staintune Muffler from KTM 690

Looks good! Not quite penny tech (cost of the connector fabrication) but if you already had the staintune then you made out pretty good. How does it sound?
 

Reveille

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Re: Staintune Muffler from KTM 690

So is the flow from a 690 muffler enough to handle 1199cc's? ::017:: I am curious because I plan something similar soon and am keeping options open. Nice work ::003::
 

nwrider

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Re: Staintune Muffler from KTM 690

I guess my memory is failing me. It was for a KTM 640 that I bought from CBT Imports. In the little bit I've ridden it, I can't really tell any difference in performance. It's just a bit louder than stock with the stinger and extension with more sound on deceleration. When the rpm comes down to about 2000 there's a raspy gurgle that I think is due to the 90 degree sink trap extension. I rode it briefly without it and didn't notice that sound. One thing's for sure, without that 90 degree extension, the turn signal would melt.

As for size, the KTM Staintune is 16 1/2 x 14" circumference. The Stock pipe is about 17 1/2 x 19. I have a Staintune that was on my MG Norge which was 20 1/2 x 14 but it was too long for this application. I would guess that there would be a bit more back pressure purely based on size but the Staintune is designed to be less restrictive.

I'll see if I can post a short sound file later. Plus, I need to ride it a bit more to really evaluate the change.
 

hANNAbONE

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I've a Staintune on my Supa10 also...it is a left side CBR XX Blackbird can that was like new - found it on the "Bay" for 100.00 delivered.

I put another $70. in it to get it fixed on my sled.

Great sound and no repacking.

I am a Staintune lifer
 

nwrider

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Hannabone,

Yes, I read about yours and another fellow using one from the left side of a Ducati ST-3 or 4. Wish I could have gotten mine as cheaply. I've had Staintunes on a number of bikes but the exchange rate today makes them prohibitively expensive -- the KTM muffler was an orphaned close out deal. So, I still have less than 50% of the cost of the official Tenere Staintune before they stopped importing them.
 

nwrider

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Staintune update. I had previously posted pictures of my KTM Staintune modified to fit the Tenere along with the drain trap extension to direct the exhaust away from the turn signal. However, with the curved tip the sound was, shall we say, flatulent. Staintunes come with an insert that's curved downward in the inside facing toward the front of the muffler. I reversed the insert and rotated it 180 degrees, drilled and tapped a new hole so the insert aims the exhaust between the turn signal and the GIVI bag mount frame. It now sounds like it should and is only a bit louder than stock.
 

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hANNAbONE

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I actually did that too.

I didn't get the sound I wanted - so I took it off.

I went with smaller LED Rizoma rear (*and front*) turn signals.

The installer actually had the whereforall to "turn" the can with the OEM welded curved tip AWAY from the blinker.

So when everything was buttoned up - the exhaust was actually flowing between the blinker & the Jesse Bag.

Good job outta my installer. B^)

Mine has performed flawlessly for +12000 miles
 

nwrider

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I might end up with either smaller rear turn signals. For now I used zip ties to put downward tension on the stalks to make sure they didn't catch the heat from the exhaust.
 

djm_ct

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I'm not being a hater here, just curious. Why spend mucho dinero just to make it louder when there is no performance improvement? I have never quite grasped the concept of making bikes louder, just to make them louder. Is it to give the impression that your bike has more performance? In my mind, if you don't really have the performance, but you just want to sound like you have the performance, you are really just being a poser.
Can someone enlighten me on this?
What's the attractiion?
 

OldRider

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djm_ct said:
I'm not being a hater here, just curious. Why spend mucho dinero just to make it louder when there is no performance improvement? I have never quite grasped the concept of making bikes louder, just to make them louder. Is it to give the impression that your bike has more performance? In my mind, if you don't really have the performance, but you just want to sound like you have the performance, you are really just being a poser.
Can someone enlighten me on this?
What's the attractiion?
::012:: ::012:: ::012::

I have this shirt:
http://www.pjsparts.com/catalog/product_info.php?products_id=485
 

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hANNAbONE

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I wear 30db foam ear plugs.

I like to hear my mill run.

I do not "pose"

And I believe with the free-er flowing exhaust along with the Clutch mod the thing runs extremely well....EXTREMELY well. B^)

Choose to believe what you wish - but until you ride 'em back to back like I have - you'll never really know, will you.

It'll only be "more sound" to you.

That's okay - but it's not accurate.

YMMV
 

offcamber

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hANNAbONE said:
I wear 30db foam ear plugs.

I like to hear my mill run.

I do not "pose"

And I believe with the free-er flowing exhaust along with the Clutch mod the thing runs extremely well....EXTREMELY well. B^)

Choose to believe what you wish - but until you ride 'em back to back like I have - you'll never really know, will you.

It'll only be "more sound" to you.

That's okay - but it's not accurate.

YMMV
In the little bit I've ridden it, I can't really tell any difference in performance.
I believe he is referring to the ops initial assessment that he didn't notice any appreciable performance improvement. Given what he spent to have it installed it does seem counter productive and you have to ask yourself...why bother doing it at all?

If your happy with it so be it...it's your money.
 

twinrider

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djm_ct said:
I'm not being a hater here, just curious. Why spend mucho dinero just to make it louder when there is no performance improvement? I have never quite grasped the concept of making bikes louder, just to make them louder. Is it to give the impression that your bike has more performance? In my mind, if you don't really have the performance, but you just want to sound like you have the performance, you are really just being a poser.
Can someone enlighten me on this?
What's the attractiion?
I grew up in CT and started riding there. Now live in a place where I can lane-spit and do so every day. A louder pipe really helps make drivers aware that you are lane-splitting by their vehicle so they don't turn into your path. Many times in traffic jams they will actually move their car a little to the outside so you can pass easier.

Have to also say that I enjoy hearing my motor more than the stock S10 muffler allows. Not sure why Yamaha made it so quiet when the new R1200GS sounds pretty damn good even with the stock muffler.
 

Dallara

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twinrider said:
...Not sure why Yamaha made it so quiet when the new R1200GS sounds pretty damn good even with the stock muffler.


Because for the overall good of the sport it's the right thing to do. Maybe not in Japan, but here in the USA motorcycles with *LOUD* pipes leave only a negative impression with the non-riding public. And it not simply makes those people literally hate motorcycles and motorcyclists, but turn them off to perhaps ever trying one themselves. That only hurts the industry as a whole. Worst of all, IMHO, is that guys who like to ride a quiet, non-offensive sounding bike get lumped in with all the "bikers" that like to ride around with open-piped Harley's, etc. Like the other day when I was I stopped for gas and grab a drink... As I was at the convenience store counter paying for my bottle of water a whole gaggle of H-D's went by, loud as hell with open pipes, and a guy in line said "God damn motorcycles! They ought to outlaw those things making all that noise!". Then the clerk and another lady agreed, and all gave me a dirty as hell look as I stood there in my Schuberth helmet with the face piece flipped up.

One day... Maybe not today, nor tomorrow... But one day we're going to be either going to severely mandated into quiet exhausts, or have motorcycles banned altogether in the USA, if we don't start policing ourselves and going for quieter pipes on our own. Like a friend said to me one time... "The question each motorcycle rider has to ask himself is this: Would I want my own son, if he was living in my house, to come home at 2:00am in the morning with a bike, right outside my bedroom window, with a bike as loud as mine?"

OK, I'll get off the soapbox now... ::009::

But I just don't understand why so many motorcyclists feel they need a bike that's louder than the car they'd drive. On a track is one thing. Around town is quite another.

Dallara



~
 

twinrider

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Dallara said:
Because for the overall good of the sport it's the right thing to do. Maybe not in Japan, but here in the USA motorcycles with *LOUD* pipes leave only a negative impression with the non-riding public.
The 12GS's exhaust meets the strictest existing sound regulations in every market it's in so it's obviously not loud enough to bother people. But it lets enough sound through to let you know you're on a motorcycle instead of an appliance. BMW may do a lot of things wrong, but they got the muffler right. ::008::
 

Dallara

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twinrider said:
The 12GS's exhaust meets the strictest existing sound regulations in every market it's in so it's obviously not loud enough to bother people. But it lets enough sound through to let you know you're on a motorcycle instead of an appliance. BMW may do a lot of things wrong, but they got the muffler right. ::008::

You're right, of course. The Beemer certainly isn't loud, and for that matter most Staintune pipes aren't, either, though I don't know if an adapted KTM pipe is louder than the dedicated pipe Staintune was making for the Super Tenere.

I was more referring to your allusion that louder pipes somehow were safer, and IMHO that's simply never been proven in any truly applicable way. So often over here in the states you hear (or see emblazoned on shirts and stickers) the ludicrous "Loud Pipes Save Lives" credo that so many H-D riders use with some warped logic to justify their wide-open, obnoxiously *LOUD* exhaust systems. Sad thing is that so many sport bike riders are getting to be just as bad, with some having truly ear-splitting pipes on their bikes. Without a doubt there's tons of profit in all those exhaust systems and noise. You need look no further than any moto magazine to see that exhaust systems are perhaps the No. 1 accessory advertised. But just because there's money in them doesn't mean that all social consciousness should be ignored.

There was a time when truly substantial power gains could be made by the addition of an aftermarket exhaust system on many, many bikes. However, these days the factory exhaust systems have gotten so good at producing both peak power and a broad power spread that it almost makes no sense to replace them. In fact, many aftermarket pipes actually make *LESS* power than the stock exhaust, especially if there is no proper adjustment to the fuel delivery. Where's the logic in that other than just to make more noise? I guess some folks who fall for that trap still somehow believe that "More Noise Equals More Power"... ::)

I've heard a couple of aftermarket pipes on Super Tenere's... One was *STUPID* loud (I won't mention brands here so as not to offend anybody), and I'm pretty sure from hearing it run that no steps had been taken to adjust the fueling to suit, which means the guy spent a bunch of bucks for his bike to run *WORSE* and be insanely annoying to everyone but him in the bargain. So far no slip-on muffler has shown truly significant gains on a Super Tenere - at least not when you figure power-to-weight ratio in the equation. Even with a set of header pipes, an aftermarket can, a re-flash, and a PC-V with autotune I think the most anybody's seen is about a 9 HP gain. That's blowing a lot of money to get about a 10% gain on a 600 lbs dual-purpose bike. If memory serves the biggest percentage gain of that (6 HP) can be had with just a Gen 2 re-flash and a set of Arrow headers (keeping the stock muffler), and then there is little if no increase in noise.

I dunno'... I guess it's turned into one of my pet peeves as of late because there are so many *LOUD* motorcycles down in my part of the country, and every single one of those pisses a lot of people off. People we don't need pissed off and complaining to the police departments, city councils, local newspapers, their congressmen, etc. One of these days I figure we are all going to end up paying the price.

Just for the record, I have an ECUnleashed Gen 2 re-flash running with stock headers and a stock muffler. I do have a set of Arrow headers here I've never put on, but I got them mostly because of the catalytic converter that comes stock on the bike. Cats put off a huge amount of waste heat, can often be detrimental to throttle response, and can have real problems with bad fuel. Putting on the Arrow headers won't increase the noise output to hardly any degree if you used with the stock muffler, so I suppose I'll install 'em one day and find out if they help. But the more I ride these days the more I want my bikes *Q-U-I-E-T*.

YMMV...

Thanks!

Dallara


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hANNAbONE

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I believe I read that in Denver they can ticket

a bike with a "non-OEM muffler".

Not sure if that went thru - but I do remember reading that a tic ago
 

twinrider

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Dallara said:
You're right, of course. The Beemer certainly isn't loud, and for that matter most Staintune pipes aren't, either, though I don't know if an adapted KTM pipe is louder than the dedicated pipe Staintune was making for the Super Tenere.

I was more referring to your allusion that louder pipes somehow were safer, and IMHO that's simply never been proven in any truly applicable way.
While I haven't carried out a scientific study I have been lane-spitting here in Japan since 1995 on bikes with both stock mufflers and louder aftermarket mufflers and can assure you that there is a very big difference in how car drivers respond to the two types. With the former they don't know I'm there till I'm already passing by. With the latter they hear me coming from at least one car length away and quite often will pull over a little to create more room for me to pass. A louder than stock muffler doesn't guarantee safety but it definitely lessens the chance of someone turning into me while I'm lane-splitting.

For the record I'm against the use of straight pipes and other exhausts loud enough to annoy the general population and cause problems for the motorcycle community at large. The ones I use all pass the 94 db legal level here in Japan (also a widely accepted standard in the US, OZ, NZ and many other countries).
 

Karson

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So far no slip-on muffler has shown truly significant gains on a Super Tenere - at least not when you figure power-to-weight ratio in the equation. Even with a set of header pipes, an aftermarket can, a re-flash, and a PC-V with autotune I think the most anybody's seen is about a 9 HP gain. That's blowing a lot of money to get about a 10% gain on a 600 lbs dual-purpose bike. If memory serves the biggest percentage gain of that (6 HP) can be had with just a Gen 2 re-flash and a set of Arrow headers (keeping the stock muffler), and then there is little if no increase in noise.
Hey Dallara - how's it going?

I haven't seen numbers from someone who has all that stuff, could you point me in that direction until I get my bike dyno'd July 12th? That delta for +6 for flash and headers sounds about right, but I'm a little skeptical on only +3 for a properly tuned PCV (toss out the AT for all intents and purposes if the PCV base map sucks:)) and a good pipe (Akra, Leo, None, etc...)

not trying to be a dick, but I might've missed the post of someone who has all the above.
 
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