Condensation in headlight

jon570

New Member
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Aug 10, 2022
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7
Location
Western Maryland
Anyone else get condensation in their headlight? I did upgrade to cyclops led bulbs in my 22', but the condensation was there before. The seals on the lids for the bulbs is still new and feels like it secures tightly when put back on. Ive spent 99% of my time in the automotive world but ridden bikes for about 19 years and never had one actually get condensation in them. Guessing i should take it to the dealer.
 

WJBertrand

Ventura Highway
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Jun 20, 2015
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Ventura, CA
Maybe try removing the caps and riding around a bit (in dry weather of course). Perhaps the heat from the bulbs and ventilation will dry out the inside of the assembly? If it does not recur upon replacing the caps, you’re done.


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jon570

New Member
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Aug 10, 2022
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7
Location
Western Maryland
Maybe try removing the caps and riding around a bit (in dry weather of course). Perhaps the heat from the bulbs and ventilation will dry out the inside of the assembly? If it does not recur upon replacing the caps, you’re done.


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Supposed to be dry the next few days. Ill remove the cap tomorrow before i ride to work and throw it back on when i get home and see what happens. Thanks!
 

Sierra1

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Joshua TX
I'm assuming that you have the extended caps. I believe the Cyclops need them, right?
 

MFP

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NYC, NY
Anyone else get condensation in their headlight? I did upgrade to cyclops led bulbs in my 22', but the condensation was there before. The seals on the lids for the bulbs is still new and feels like it secures tightly when put back on. Ive spent 99% of my time in the automotive world but ridden bikes for about 19 years and never had one actually get condensation in them. Guessing i should take it to the dealer.
I have had this problem since I first picked up my '13 used in '18. Regular halogen H7 bulbs are what I run.
The condensation is slight and in the lower corners where both headlights are parallel to one another
in the middle of the headlight housing.
I tried everything possible including pulling out both bulbs and sticking a hair-dryer nozzle (while using different temps)
in the opening to try and clear out any residual moisture that may have been trapped in the housing. I checked the housing for any
cracks or compromises but there were none. There are supposedly a few air vents/valves in the housing but I could never really
locate them and I did not want to remove the whole headlight housing to check further. I made sure the headlight bulb caps
were always flush and that the o-rings in the caps were in good shape and made the necessary seal.
Finally I just gave up. When I come back from a ride and there is condensation (more so when it is hot-n-humid) I remove both
headlight caps for about 25 minutes and the condensation always disappears while sometimes leaving just a
very, tiny bit of a cloudy residue that eventually dissipates fully till the next time.
I bet you that more people have this condensation issue as well but are just not aware of it.
 

Dons 1911

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Jul 18, 2020
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266
Location
Rathdrum, Idaho
No experience with this, just thinking out loud. Feel free to say "Damn man, that's the stupidest thing I've ever heard!" You're not gonna hurt my feelings. Heck, not sure I have any feelings. LOL

Anyway, while reading this that little voice down inside says to me, "Self, why not toss a grain or two of rice inside each lens. That would keep the moisture off the glass, right?"

Thoughts?
 

Tenman

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Dec 7, 2013
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2,109
Location
Natchez Ms USA
Years ago. One of my extended caps fell off. By the time I noticed. I had ridden in a driving rain. It got wet inside. It wouldn’t dry out. I removed the headlight assembly and heated the housing up with a heat gun. I pulled the assembly apart. After I was sure it was all dry. I reheated it and pushed it back together. Still dry
 

jon570

New Member
Joined
Aug 10, 2022
Messages
7
Location
Western Maryland
I'm assuming that you have the extended caps. I believe the Cyclops need them, right?
Yes Extended Caps.

Ill remember the rice trick when im short on time for lunch. Throw a little bit in there before i head to work and hopefully its done by lunch :D
We recently had ALOT of rain, and also at night where i live were in a valley and gets alot of fog and condensation at night. So im probably going to write it off to those two factors and keep on racking up miles.
 

Jdubco

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Mar 30, 2021
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Colorado
Last edited:

Jdubco

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Mar 30, 2021
Messages
151
Location
Colorado
I'm not sure how they'd react to the heat generated inside of the housing.
they can be "recharged" in the oven to cook off the moisture, for reuse. The heat would be a benefit if anything, but dont think were seeing the recharge temperatures in there.

- You can use either oven or microwave for reactivation.
  1. Oven: Bake packets or beads for 0.5 - 2 hours at 200 - 250F.
  2. Microwave: DEFROST packets or beads for 7-12 minutes.
 

AusTexS10

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Joined
Jan 24, 2020
Messages
737
Location
Austin, TX
I don't think it's worse than putting a few grains of corn in the headlight….pop-corn:):)
Well, that may work for the OP that has a 2022, but I don't think Gen 1 riders like myself would want to try that. We have enough sounds going on already.
 

Jlq1969

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May 5, 2018
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1,800
Location
Argentina
I laughed myself….but I know where I'm going to put some pop-corn…in the Arrow muffler of a friend's motorcycle:):)…..I want to hear those backfires:)
 
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